The Stream Engine Personal Hydropower Owner’s Manual

 

  



Table of Contents

Introduction


Site Evaluation

Head Measurement

Flow Measurement


Intake, Pipeline & Tailrace

Batteries, Inverters & Controllers

Wiring & Load Center

Output Adjustment

Service and Assembly

Wiring Diagrams

The New Universal Nozzle

New Current Measurement Technique

   

HEAD MEASUREMENT

Head may be measured using various techniques. A garden hose or length of pipe can be submerged with one end upstream and the other end downstream. Anchor the upstream end with rocks or have an assistant hold it; water should flow out the low end, especially if the pipeline is pre-filled. Once water is flowing, raise the downstream end until it stops. Do this slowly since the water tends to oscillate. When the flow has stabilized, measure the distance sown to the level of water in the stream with a tape measure. This will give a very accurate measurement of that stream section. Mark the spot and then repeat the procedure until the entire distance is covered.

Another technique is to use a surveyor's transit. This method can also be approximated using a carpenter's level using a measuring stick or a "story pole." This technique is also done in a series of steps to arrive at the overall head. A variation on this method is the use of altimeters. Casio makes a wristwatch with a built-in altimeter.

FLOW MEASUREMENT

The easiest method to measure small flows is to channel the water into a pipe using a temporary dam and to fill a container of known volume. Measuring the time to fill the container enables you to calculate the flow rate.

The weir method is more versatile and may prove useful for higher flows. This technique uses a rectangular opening cut in a board or piece of sheet metal set into the brook like a dam. The water is channeled into the weir and the depth is measured from the top of a stake that is level with the edge of the weir and several feet upstream.

WEIR MEASUREMENT TABLE

Table shows water flow in gallons/minute (gpm) that will flow over a weir one inch wide and from 1/8 to 10-7/8 inches deep.

Inches1/81/43/81/2 5/83/47/8
00.00.10.40.71.0 1.41.92.4
13.03.54.14.85.5 6.16.97.6
28.59.210.110.911.8 12.713.614.6
315.516.517.518.6 19.520.621.722.8
423.925.126.227.4 28.529.731.032.2
533.434.736.037.3 38.539.941.242.6
643.945.346.848.2 49.551.052.453.9
755.456.858.359.9 61.463.064.666.0
867.769.370.872.5 74.175.877.479.1
980.882.484.285.9 87.689.391.092.8
1094.596.398.199.9 101.7103.6105.4107.3
Example of how to use weir table: 
Suppose depth of water above stake is 9 3/8 inches. Find 9 in the left-hand column and 3/8 in the top column. The value where they intersect is 85.9 gpm. That's only for a 1-inch weir, however. You multiply this value by the width of your weir in inches to obtain water flow.


Click on image for larger view

Measuring the flow at different times of the year helps you estimate maximum and minimum usable flows. If the water source is seasonally limited, you may have to depend on some other source of power during dry times (solar, wind). Keep in mind that a reasonable amount of water must be left in the stream (Don't take it all, that water supports life forms).

When head and flow are determined, the expected power output can be determined from the following chart. Keep in mind that chart values represent generated output and that actual power delivered to the batteries will be reduced by transmission lines, power converters, and other equipment required by the system. All systems should be carefully planned to maximize power output.