"Innovative Micro-Hydro Systems Since 1980"

 

 


Staff Publications 





   

AC/DC: Micro-Hydro-Electric Options

Paul Cunningham & ROBERT G. FIFE


When considering a micro-hydroelectric installation, one of the primary issues is whether it win be all AC direct system or battery based system.

AC direct systems consist of a turbine-generator unit producing AC power which is used as needed. That is, it is fed directly to the appliances. Governing of such a system is usually done electronically, with reliable, off-the-shelf equipment that is readily available. In order to maintain the correct voltage and frequency within the parameters required, the power is monitored and that which is not used by the appliances is directed to an alternate load, such as heating. This also means that the appliance load can not exceed the power generated, as this win result m system collapse. The generated power is monitored cycle by cycle and is diverted as required.

In a battery based system, the generated power is used to charge a battery bank, then the power is sent to DC loads, or to an inverter to power AC loads, or both. Regulation consists of diverting excess power to an alternate load to prevent battery overcharge. The battery/inverter combination can provide large surges of power to handle loads such as pumps, lights, tools etc. As well, with battery based systems, other sources of power call be easily integrated (i.e. PV cells, or wind turbines) and fed to the batteries.

An AC direct micro-hydroelectric scheme is simpler in its overall design than battery based systems, and for this reason they are sought by many people. However, the output of AC direct systems must be capable of handling all of the power requirements at any instant, which can be substantial when startup surges are considered. For instance, incandescent lights typically require ten times their running current at turn-on; induction motors, such as those typically found in refrigeration and water pumps, may require five to seven times their operating current for starting. This power must be available when needed for the system to continue functioning, as exceeding its capacity win cause an electrical collapse. Since AC power cannot be stored, and kinetic energy can, the addition of a flywheel to the turbine can help carry the system through such power overdraughts. A battery based system stores the generated electricity chemically, and so only the average usage needs to be generated. The batteries handle the peaks and valleys of the electrical loads. The generation components of the system can even be taken out of service for repairs or maintenance without immediately affecting the power delivered to the loads.

Both AC and battery based systems can supply AC power to appliances that is indistinguishable from commercial power. The AC direct system usually requires far more power to be generated than in a battery scheme. This may be the most important factor in determining the system type at any given site. As an example, when a refrigerator drawing running power of 200 W starts, there is a surge of less than a second during which it may require up to 1500 W. If this power is not available, beyond the other loads operating coincidentally, the system voltage will drop to the point of failure. AC direct systems, for these reasons, seldom have a capacity of less than 2 kW. This contrasts with battery systems which typically require generator outputs of around 300 W in order to meet the needs of standard household electrical loads (excluding heat). Exceptions to this are some residents who use AC direct induction systems to produce only a few hundred watts to meet their needs for lighting and small electrical appliances (mention was made of a system of this sort in the September 1998 issue of Renewable Energy World, 'Long Distance Power Transmission for Renewable Energy Systems', p. 72 ). Note that if power on this scale was used to charge batteries, then far more substantial loads could be sustained. The big advantage to the large output AC direct systems is that they meet the need for appliances and lighting while the excess power is usually sufficient to meet all the hot water needs and most, if not all of the space heating requirements.

If there are sufficient resources to implement an AC direct micro-hydro system, there arises one significant consideration: the infrastructure required to complete such a system is much more weighty, both physically, and in the finances necessary to procure it at the outset, than that of a battery charging system. Firstly, the pipeline used to feed a battery scheme is seldom larger than 6 inches (about 15 cm), and is typically 4 inches (10 cm) or less. Compare this with the much larger piping necessary to carry the flows required for AC production, and the price difference can be prohibitive, not to mention the considerable toil and expense required to move and bury large-scale pipe. Secondly, consider the power generating components, and the equipment necessary to support them. Beginning at the pipeline, the differences between the AC direct and the battery based systems can easily be seen, primarily, in the actual size of the generators. Usually, a generator that produces a few hundred watts can be on the scale of the typical automotive alternator, while a generator in the multi-kW range is certainly much larger, and depending on whether it is a synchronous or induction generator, the price can be even more disproportionate. Add to this the turbine runners that would necessarily be much larger in the AC system, and one can easily see how the initial costs involved in the generation components would outweigh a battery based micro-hydro generator. From the generator, leading to the point of usage, run the conductors, in the form of copper or aluminum wire. The size of the wire is dependent upon the voltage and current of the transmission and the distance over which it is to travel. In long distance situations, AC travels well as it is usually high voltage, thereby minimizing line loss on a given wire gauge; in battery based schemes, the voltage is determined by the battery bank, so in the cases of low voltage battery banks, transformers may be necessary in order to step, then step down voltage, so as to minimize line loss. Large gauge wire can be used to the same effect. On the side of battery charging systems, if the transmission distance is modest, the wire gauge necessary to conduct hundreds of watts is significantly smaller than that required to carry thousands.

While there are many factors to consider when choosing a micro-hydroelectric scheme, if the pertinent details involved are given adequate attention, an optimal solution can be found for the generation potential of any given site. It is hoped that the information necessary to begin this process has been summarized in this article so as to be a starting point for the system designer where ever the site may be.

Access

PAUL CUNNINGHAM & ROBERT G. FIFE 
Energy Systems and Design
P.O. Box 4557, Sussex, N.B.
Canada E4E 5L7 
Phone: +1 506 433 3151 
Fax: +1 506 433 6151 
e-mail: hydropow@nbnet.nb.ca